Thursday, August 27, 2009

I counted my chickens!!

I've had trouble doing my first laminate coat. I either didn't mix enough catalyst in and the room temp was too low (@18 degrees celsius). Either way it has taken about 5 days now for it to start to cure. In the mean time, whilst I was away at work, Clare had its heaviest rainfall all summer and the shed I was working in proved it wasn't water tight!! I don't know whether it was humidity or some actual rain drops but I now have 3 very small areas of delamination (approx 1 euro coin in size) on the bottom. Is this a sign of things to come with the rest of this laminate coat?? Time to call the experts me thinks!!

Pics of Almost finished blank & Laminating












Sunday, August 23, 2009

Shaping the Blank

I've finished shaping the blank and put the first laminate coat on last night with the help of a friend.
Bought a relatively inexpensive electric planer which decided to croak just as I was about to start shaping the deck side of the rails, so switched to the sure form to finish off that job.

Made a few tools for the shaping process. Quickly whipped together a calipers from some ply and double sided sanding block as well as a tool for shaping the rails with. I'm very happy with how the blank has taken shape, in fact the whole shaping process was a lot quicker and easier than I thought it was going to be. I say this now, but the board will probably surf like a drowned trout. I did however have some trouble with the stringer inside the fish tail, but it wasn't anything overly difficult to deal with. For anyone who is interested I'll do up a complete list of tools that I used to complete the job.

Also completed the first laminate coat last night. A stress full venture indeed. It certainly is a wee bit tricky to get all the cloth saturated and rails wrapped in such a short time frame, but got it done none the less. Tis looking pretty sweet, apart from the odd paw mark, flies and dirt that I some how managed to pick up on the scraper. Not too obvious though. So I am looking forward to tackling the deck tonight. Will post pics as soon as I can find the usb cable to transfer em!!